Dynomotion

Group: DynoMotion Message: 6140 From: michaelthomasn Date: 11/21/2012
Subject: Kuka 6 axis robot retrofit
Hi Tom,

Are you familiar with Kuka robots?

My friend just purchased an older low hours machine. He wants to be able to do 3d carving and stuff like that. The control is old and apparently not up to that.

I'm wondering if I could replace it with a Kflop. I looked at the thing today, but was not really able to determine what type of drives it has. The motors are AC brushless......they look like giant steppers. I don't see an external encoder mounted to any of them, althought there is a 8 pin connector along with the 5 pin motor supply. I believe there is brake on 3 of the 6 axis'.

He's trying to get the electrical manual for it at the moment.

Any ideas?

Kflop can perform coordinated motion for 6 axis', right?

Mike
Group: DynoMotion Message: 6141 From: Tom Kerekes Date: 11/22/2012
Subject: Re: Kuka 6 axis robot retrofit
Hi Mike,

No I'm not familiar other than through watching some cool videos.

You might ask on the cnczone.

Regards
TK
Group: DynoMotion Message: 6142 From: michaelthomasn Date: 11/22/2012
Subject: Re: Kuka 6 axis robot retrofit
Tom,

The only document that I have been able to dig up so far is a general controller manual. On page 9 it begins to talk a little about the drives. It mentions PWM and current control.

Would you care to look at this document and tell me if you think this may be compatible with the Kflop?

http://www.scribd.com/doc/56178218/Control-Cabinet-Hardware

There may not be enough info there.

My projects with the Kflop keep getting harder...lol.

Mike

--- In DynoMotion@yahoogroups.com, Tom Kerekes <tk@...> wrote:
>
> Hi Mike,
>
> No I'm not familiar other than through watching some cool videos.
>
>
> You might ask on the cnczone.
>
> Regards
> TK
>
>
> ________________________________
> From: michaelthomasn <michaelniksch@...>
> To: DynoMotion@yahoogroups.com
> Sent: Wednesday, November 21, 2012 3:06 PM
> Subject: [DynoMotion] Kuka 6 axis robot retrofit
>
>
>  
> Hi Tom,
>
> Are you familiar with Kuka robots?
>
> My friend just purchased an older low hours machine. He wants to be able to do 3d carving and stuff like that. The control is old and apparently not up to that.
>
> I'm wondering if I could replace it with a Kflop. I looked at the thing today, but was not really able to determine what type of drives it has. The motors are AC brushless......they look like giant steppers. I don't see an external encoder mounted to any of them, althought there is a 8 pin connector along with the 5 pin motor supply. I believe there is brake on 3 of the 6 axis'.
>
> He's trying to get the electrical manual for it at the moment.
>
> Any ideas?
>
> Kflop can perform coordinated motion for 6 axis', right?
>
> Mike
>
Group: DynoMotion Message: 6143 From: Tom Kerekes Date: 11/22/2012
Subject: Re: Kuka 6 axis robot retrofit
Hi Mike,

It looks like on page 13 it shows that the amplifier puts out some king of instantaneous analog current measurement and accepts a single PWM signal to control the current.  I'm guessing the amplifier somehow does the commutation with Hall Sensors from the 3 phase motor.  So potentially a KFLOP PWM signal out and a Kanalog ADC signal in might be able to control it.  But there isn't enough information.  It would be up to you to figure everything out and one mistake could easily blow things up :}

Regards
TK

Group: DynoMotion Message: 6144 From: michaelthomasn Date: 11/22/2012
Subject: Re: Kuka 6 axis robot retrofit
Tom,

Thanks for the reply. I'm hoping to have some manuals maybe next week....hopefully they will be more explanatory.

Have a nice Thanksgiving.

Mike

--- In DynoMotion@yahoogroups.com, Tom Kerekes <tk@...> wrote:
>
> Hi Mike,
>
> It looks like on page 13 it shows that the amplifier puts out some king of instantaneous analog current measurement and accepts a single PWM signal to control the current.  I'm guessing the amplifier somehow does the commutation with Hall Sensors from the 3 phase motor.  So potentially a KFLOP PWM signal out and a Kanalog ADC signal in might be able to control it.  But there isn't enough information.  It would be up to you to figure everything out and one mistake could easily blow things up :}
>
> Regards
> TK
>
>
>
> ________________________________
> From: michaelthomasn <michaelniksch@...>
> To: DynoMotion@yahoogroups.com
> Sent: Thursday, November 22, 2012 7:54 AM
> Subject: [DynoMotion] Re: Kuka 6 axis robot retrofit
>
>
>  
> Tom,
>
> The only document that I have been able to dig up so far is a general controller manual. On page 9 it begins to talk a little about the drives. It mentions PWM and current control.
>
> Would you care to look at this document and tell me if you think this may be compatible with the Kflop?
>
> http://www.scribd.com/doc/56178218/Control-Cabinet-Hardware
>
> There may not be enough info there.
>
> My projects with the Kflop keep getting harder...lol.
>
> Mike
>
> --- In DynoMotion@yahoogroups.com, Tom Kerekes <tk@> wrote:
> >
> > Hi Mike,
> >
> > No I'm not familiar other than through watching some cool videos.
> >
> >
> > You might ask on the cnczone.
> >
> > Regards
> > TK
> >
> >
> > ________________________________
> > From: michaelthomasn <michaelniksch@>
> > To: DynoMotion@yahoogroups.com
> > Sent: Wednesday, November 21, 2012 3:06 PM
> > Subject: [DynoMotion] Kuka 6 axis robot retrofit
> >
> >
> >  
> > Hi Tom,
> >
> > Are you familiar with Kuka robots?
> >
> > My friend just purchased an older low hours machine. He wants to be able to do 3d carving and stuff like that. The control is old and apparently not up to that.
> >
> > I'm wondering if I could replace it with a Kflop. I looked at the thing today, but was not really able to determine what type of drives it has. The motors are AC brushless......they look like giant steppers. I don't see an external encoder mounted to any of them, althought there is a 8 pin connector along with the 5 pin motor supply. I believe there is brake on 3 of the 6 axis'.
> >
> > He's trying to get the electrical manual for it at the moment.
> >
> > Any ideas?
> >
> > Kflop can perform coordinated motion for 6 axis', right?
> >
> > Mike
> >
>
Group: DynoMotion Message: 6173 From: michaelthomasn Date: 11/27/2012
Subject: Re: Kuka 6 axis robot retrofit
Tom,

I've gotten a little more information, and I'm trying to understand how they are making things work within the control.

The brushless ac servo motors have multiturn resolvers that maintain an absolute reference. The resolver output goes to a resolver to digital converter.....then to the control. I'm thinking the resolver is handling the shaft angle for commutation as well.

I'm unsure of what input method in Kflop could be used with this configuration.

Does any of this change the way you think things may operate or interface with Kflop?


Mike





--- In DynoMotion@yahoogroups.com, "michaelthomasn" <michaelniksch@...> wrote:
>
> Tom,
>
> Thanks for the reply. I'm hoping to have some manuals maybe next week....hopefully they will be more explanatory.
>
> Have a nice Thanksgiving.
>
> Mike
>
> --- In DynoMotion@yahoogroups.com, Tom Kerekes <tk@> wrote:
> >
> > Hi Mike,
> >
> > It looks like on page 13 it shows that the amplifier puts out some king of instantaneous analog current measurement and accepts a single PWM signal to control the current.  I'm guessing the amplifier somehow does the commutation with Hall Sensors from the 3 phase motor.  So potentially a KFLOP PWM signal out and a Kanalog ADC signal in might be able to control it.  But there isn't enough information.  It would be up to you to figure everything out and one mistake could easily blow things up :}
> >
> > Regards
> > TK
> >
> >
> >
> > ________________________________
> > From: michaelthomasn <michaelniksch@>
> > To: DynoMotion@yahoogroups.com
> > Sent: Thursday, November 22, 2012 7:54 AM
> > Subject: [DynoMotion] Re: Kuka 6 axis robot retrofit
> >
> >
> >  
> > Tom,
> >
> > The only document that I have been able to dig up so far is a general controller manual. On page 9 it begins to talk a little about the drives. It mentions PWM and current control.
> >
> > Would you care to look at this document and tell me if you think this may be compatible with the Kflop?
> >
> > http://www.scribd.com/doc/56178218/Control-Cabinet-Hardware
> >
> > There may not be enough info there.
> >
> > My projects with the Kflop keep getting harder...lol.
> >
> > Mike
> >
> > --- In DynoMotion@yahoogroups.com, Tom Kerekes <tk@> wrote:
> > >
> > > Hi Mike,
> > >
> > > No I'm not familiar other than through watching some cool videos.
> > >
> > >
> > > You might ask on the cnczone.
> > >
> > > Regards
> > > TK
> > >
> > >
> > > ________________________________
> > > From: michaelthomasn <michaelniksch@>
> > > To: DynoMotion@yahoogroups.com
> > > Sent: Wednesday, November 21, 2012 3:06 PM
> > > Subject: [DynoMotion] Kuka 6 axis robot retrofit
> > >
> > >
> > >  
> > > Hi Tom,
> > >
> > > Are you familiar with Kuka robots?
> > >
> > > My friend just purchased an older low hours machine. He wants to be able to do 3d carving and stuff like that. The control is old and apparently not up to that.
> > >
> > > I'm wondering if I could replace it with a Kflop. I looked at the thing today, but was not really able to determine what type of drives it has. The motors are AC brushless......they look like giant steppers. I don't see an external encoder mounted to any of them, althought there is a 8 pin connector along with the 5 pin motor supply. I believe there is brake on 3 of the 6 axis'.
> > >
> > > He's trying to get the electrical manual for it at the moment.
> > >
> > > Any ideas?
> > >
> > > Kflop can perform coordinated motion for 6 axis', right?
> > >
> > > Mike
> > >
> >
>
Group: DynoMotion Message: 6174 From: TK Date: 11/27/2012
Subject: Re: Kuka 6 axis robot retrofit
Hi Mike,

That is all pretty vague. But assuming the resolvers/amplifier somehow does the commutation and the "digital converter" can output position as digital quadrature it could potentially work with KFLOP outputting PWM to control torque and receiving digital quadrature (encoder) feedback. 

Try it. Connect a PWM and see if you can control torque. 

TK

On Nov 27, 2012, at 7:53 AM, "michaelthomasn" <michaelniksch@...> wrote:

 

Tom,

I've gotten a little more information, and I'm trying to understand how they are making things work within the control.

The brushless ac servo motors have multiturn resolvers that maintain an absolute reference. The resolver output goes to a resolver to digital converter.....then to the control. I'm thinking the resolver is handling the shaft angle for commutation as well.

I'm unsure of what input method in Kflop could be used with this configuration.

Does any of this change the way you think things may operate or interface with Kflop?

Mike

--- In DynoMotion@yahoogroups.com, "michaelthomasn" <michaelniksch@...> wrote:
>
> Tom,
>
> Thanks for the reply. I'm hoping to have some manuals maybe next week....hopefully they will be more explanatory.
>
> Have a nice Thanksgiving.
>
> Mike
>
> --- In DynoMotion@yahoogroups.com, Tom Kerekes <tk@> wrote:
> >
> > Hi Mike,
> >
> > It looks like on page 13 it shows that the amplifier puts out some king of instantaneous analog current measurement and accepts a single PWM signal to control the current.  I'm guessing the amplifier somehow does the commutation with Hall Sensors from the 3 phase motor.  So potentially a KFLOP PWM signal out and a Kanalog ADC signal in might be able to control it.  But there isn't enough information.  It would be up to you to figure everything out and one mistake could easily blow things up :}
> >
> > Regards
> > TK
> >
> >
> >
> > ________________________________
> > From: michaelthomasn <michaelniksch@>
> > To: DynoMotion@yahoogroups.com
> > Sent: Thursday, November 22, 2012 7:54 AM
> > Subject: [DynoMotion] Re: Kuka 6 axis robot retrofit
> >
> >
> >  
> > Tom,
> >
> > The only document that I have been able to dig up so far is a general controller manual. On page 9 it begins to talk a little about the drives. It mentions PWM and current control.
> >
> > Would you care to look at this document and tell me if you think this may be compatible with the Kflop?
> >
> > http://www.scribd.com/doc/56178218/Control-Cabinet-Hardware
> >
> > There may not be enough info there.
> >
> > My projects with the Kflop keep getting harder...lol.
> >
> > Mike
> >
> > --- In DynoMotion@yahoogroups.com, Tom Kerekes <tk@> wrote:
> > >
> > > Hi Mike,
> > >
> > > No I'm not familiar other than through watching some cool videos.
> > >
> > >
> > > You might ask on the cnczone.
> > >
> > > Regards
> > > TK
> > >
> > >
> > > ________________________________
> > > From: michaelthomasn <michaelniksch@>
> > > To: DynoMotion@yahoogroups.com
> > > Sent: Wednesday, November 21, 2012 3:06 PM
> > > Subject: [DynoMotion] Kuka 6 axis robot retrofit
> > >
> > >
> > >  
> > > Hi Tom,
> > >
> > > Are you familiar with Kuka robots?
> > >
> > > My friend just purchased an older low hours machine. He wants to be able to do 3d carving and stuff like that. The control is old and apparently not up to that.
> > >
> > > I'm wondering if I could replace it with a Kflop. I looked at the thing today, but was not really able to determine what type of drives it has. The motors are AC brushless......they look like giant steppers. I don't see an external encoder mounted to any of them, althought there is a 8 pin connector along with the 5 pin motor supply. I believe there is brake on 3 of the 6 axis'.
> > >
> > > He's trying to get the electrical manual for it at the moment.
> > >
> > > Any ideas?
> > >
> > > Kflop can perform coordinated motion for 6 axis', right?
> > >
> > > Mike
> > >
> >
>

Group: DynoMotion Message: 6175 From: michaelthomasn Date: 11/27/2012
Subject: Re: Kuka 6 axis robot retrofit
Tom,

I guess part of what I don't understand is how the converted resolver output can convey an absolute position in encoder format to Kflop.

At first, I thought this robot would perform some sort of homing sequence on startup.....but it doesn't.

Is DC servo the PWM output?

Mike

--- In DynoMotion@yahoogroups.com, TK <tk@...> wrote:
>
> Hi Mike,
>
> That is all pretty vague. But assuming the resolvers/amplifier somehow does the commutation and the "digital converter" can output position as digital quadrature it could potentially work with KFLOP outputting PWM to control torque and receiving digital quadrature (encoder) feedback.
>
> Try it. Connect a PWM and see if you can control torque.
>
> TK
>
> On Nov 27, 2012, at 7:53 AM, "michaelthomasn" <michaelniksch@...> wrote:
>
> > Tom,
> >
> > I've gotten a little more information, and I'm trying to understand how they are making things work within the control.
> >
> > The brushless ac servo motors have multiturn resolvers that maintain an absolute reference. The resolver output goes to a resolver to digital converter.....then to the control. I'm thinking the resolver is handling the shaft angle for commutation as well.
> >
> > I'm unsure of what input method in Kflop could be used with this configuration.
> >
> > Does any of this change the way you think things may operate or interface with Kflop?
> >
> > Mike
> >
> > --- In DynoMotion@yahoogroups.com, "michaelthomasn" <michaelniksch@> wrote:
> > >
> > > Tom,
> > >
> > > Thanks for the reply. I'm hoping to have some manuals maybe next week....hopefully they will be more explanatory.
> > >
> > > Have a nice Thanksgiving.
> > >
> > > Mike
> > >
> > > --- In DynoMotion@yahoogroups.com, Tom Kerekes <tk@> wrote:
> > > >
> > > > Hi Mike,
> > > >
> > > > It looks like on page 13 it shows that the amplifier puts out some king of instantaneous analog current measurement and accepts a single PWM signal to control the current. I'm guessing the amplifier somehow does the commutation with Hall Sensors from the 3 phase motor. So potentially a KFLOP PWM signal out and a Kanalog ADC signal in might be able to control it. But there isn't enough information. It would be up to you to figure everything out and one mistake could easily blow things up :}
> > > >
> > > > Regards
> > > > TK
> > > >
> > > >
> > > >
> > > > ________________________________
> > > > From: michaelthomasn <michaelniksch@>
> > > > To: DynoMotion@yahoogroups.com
> > > > Sent: Thursday, November 22, 2012 7:54 AM
> > > > Subject: [DynoMotion] Re: Kuka 6 axis robot retrofit
> > > >
> > > >
> > > >
> > > > Tom,
> > > >
> > > > The only document that I have been able to dig up so far is a general controller manual. On page 9 it begins to talk a little about the drives. It mentions PWM and current control.
> > > >
> > > > Would you care to look at this document and tell me if you think this may be compatible with the Kflop?
> > > >
> > > > http://www.scribd.com/doc/56178218/Control-Cabinet-Hardware
> > > >
> > > > There may not be enough info there.
> > > >
> > > > My projects with the Kflop keep getting harder...lol.
> > > >
> > > > Mike
> > > >
> > > > --- In DynoMotion@yahoogroups.com, Tom Kerekes <tk@> wrote:
> > > > >
> > > > > Hi Mike,
> > > > >
> > > > > No I'm not familiar other than through watching some cool videos.
> > > > >
> > > > >
> > > > > You might ask on the cnczone.
> > > > >
> > > > > Regards
> > > > > TK
> > > > >
> > > > >
> > > > > ________________________________
> > > > > From: michaelthomasn <michaelniksch@>
> > > > > To: DynoMotion@yahoogroups.com
> > > > > Sent: Wednesday, November 21, 2012 3:06 PM
> > > > > Subject: [DynoMotion] Kuka 6 axis robot retrofit
> > > > >
> > > > >
> > > > > Â
> > > > > Hi Tom,
> > > > >
> > > > > Are you familiar with Kuka robots?
> > > > >
> > > > > My friend just purchased an older low hours machine. He wants to be able to do 3d carving and stuff like that. The control is old and apparently not up to that.
> > > > >
> > > > > I'm wondering if I could replace it with a Kflop. I looked at the thing today, but was not really able to determine what type of drives it has. The motors are AC brushless......they look like giant steppers. I don't see an external encoder mounted to any of them, althought there is a 8 pin connector along with the 5 pin motor supply. I believe there is brake on 3 of the 6 axis'.
> > > > >
> > > > > He's trying to get the electrical manual for it at the moment.
> > > > >
> > > > > Any ideas?
> > > > >
> > > > > Kflop can perform coordinated motion for 6 axis', right?
> > > > >
> > > > > Mike
> > > > >
> > > >
> > >
> >
> >
>
Group: DynoMotion Message: 6176 From: Tom Kerekes Date: 11/27/2012
Subject: Re: Kuka 6 axis robot retrofit
Hi Mike,

Good point that I hadn't thought about.  Maybe the "digital converter" outputs a parallel binary absolute position??   How many wires are there?  Or sometimes absolute encoders output a binary position as a serial stream.

What do you mean by "multi-turn resolver"?  Is there something that counts revs as well?

Regards
TK


Group: DynoMotion Message: 6177 From: michaelthomasn Date: 11/27/2012
Subject: Re: Kuka 6 axis robot retrofit
Ok.....its been a fair amount of time since I have looked at this Kflop stuff, and I've apparently forgotten most everything I learned. Please ignore the dc servo PWM question.....if you haven't already.

I still have the question as to how an absolute position from the robot resolvers could be implemented so that Kflop would know where things are without homing. I can't think of a way.....but I really don't know crap about this stuff.

I really don't know what an ADC input is, either.....or how it relates to positioning.

Could you help clarify?

Mike

--- In DynoMotion@yahoogroups.com, "michaelthomasn" <michaelniksch@...> wrote:
>
> Tom,
>
> I guess part of what I don't understand is how the converted resolver output can convey an absolute position in encoder format to Kflop.
>
> At first, I thought this robot would perform some sort of homing sequence on startup.....but it doesn't.
>
> Is DC servo the PWM output?
>
> Mike
>
> --- In DynoMotion@yahoogroups.com, TK <tk@> wrote:
> >
> > Hi Mike,
> >
> > That is all pretty vague. But assuming the resolvers/amplifier somehow does the commutation and the "digital converter" can output position as digital quadrature it could potentially work with KFLOP outputting PWM to control torque and receiving digital quadrature (encoder) feedback.
> >
> > Try it. Connect a PWM and see if you can control torque.
> >
> > TK
> >
> > On Nov 27, 2012, at 7:53 AM, "michaelthomasn" <michaelniksch@> wrote:
> >
> > > Tom,
> > >
> > > I've gotten a little more information, and I'm trying to understand how they are making things work within the control.
> > >
> > > The brushless ac servo motors have multiturn resolvers that maintain an absolute reference. The resolver output goes to a resolver to digital converter.....then to the control. I'm thinking the resolver is handling the shaft angle for commutation as well.
> > >
> > > I'm unsure of what input method in Kflop could be used with this configuration.
> > >
> > > Does any of this change the way you think things may operate or interface with Kflop?
> > >
> > > Mike
> > >
> > > --- In DynoMotion@yahoogroups.com, "michaelthomasn" <michaelniksch@> wrote:
> > > >
> > > > Tom,
> > > >
> > > > Thanks for the reply. I'm hoping to have some manuals maybe next week....hopefully they will be more explanatory.
> > > >
> > > > Have a nice Thanksgiving.
> > > >
> > > > Mike
> > > >
> > > > --- In DynoMotion@yahoogroups.com, Tom Kerekes <tk@> wrote:
> > > > >
> > > > > Hi Mike,
> > > > >
> > > > > It looks like on page 13 it shows that the amplifier puts out some king of instantaneous analog current measurement and accepts a single PWM signal to control the current. I'm guessing the amplifier somehow does the commutation with Hall Sensors from the 3 phase motor. So potentially a KFLOP PWM signal out and a Kanalog ADC signal in might be able to control it. But there isn't enough information. It would be up to you to figure everything out and one mistake could easily blow things up :}
> > > > >
> > > > > Regards
> > > > > TK
> > > > >
> > > > >
> > > > >
> > > > > ________________________________
> > > > > From: michaelthomasn <michaelniksch@>
> > > > > To: DynoMotion@yahoogroups.com
> > > > > Sent: Thursday, November 22, 2012 7:54 AM
> > > > > Subject: [DynoMotion] Re: Kuka 6 axis robot retrofit
> > > > >
> > > > >
> > > > >
> > > > > Tom,
> > > > >
> > > > > The only document that I have been able to dig up so far is a general controller manual. On page 9 it begins to talk a little about the drives. It mentions PWM and current control.
> > > > >
> > > > > Would you care to look at this document and tell me if you think this may be compatible with the Kflop?
> > > > >
> > > > > http://www.scribd.com/doc/56178218/Control-Cabinet-Hardware
> > > > >
> > > > > There may not be enough info there.
> > > > >
> > > > > My projects with the Kflop keep getting harder...lol.
> > > > >
> > > > > Mike
> > > > >
> > > > > --- In DynoMotion@yahoogroups.com, Tom Kerekes <tk@> wrote:
> > > > > >
> > > > > > Hi Mike,
> > > > > >
> > > > > > No I'm not familiar other than through watching some cool videos.
> > > > > >
> > > > > >
> > > > > > You might ask on the cnczone.
> > > > > >
> > > > > > Regards
> > > > > > TK
> > > > > >
> > > > > >
> > > > > > ________________________________
> > > > > > From: michaelthomasn <michaelniksch@>
> > > > > > To: DynoMotion@yahoogroups.com
> > > > > > Sent: Wednesday, November 21, 2012 3:06 PM
> > > > > > Subject: [DynoMotion] Kuka 6 axis robot retrofit
> > > > > >
> > > > > >
> > > > > > Â
> > > > > > Hi Tom,
> > > > > >
> > > > > > Are you familiar with Kuka robots?
> > > > > >
> > > > > > My friend just purchased an older low hours machine. He wants to be able to do 3d carving and stuff like that. The control is old and apparently not up to that.
> > > > > >
> > > > > > I'm wondering if I could replace it with a Kflop. I looked at the thing today, but was not really able to determine what type of drives it has. The motors are AC brushless......they look like giant steppers. I don't see an external encoder mounted to any of them, althought there is a 8 pin connector along with the 5 pin motor supply. I believe there is brake on 3 of the 6 axis'.
> > > > > >
> > > > > > He's trying to get the electrical manual for it at the moment.
> > > > > >
> > > > > > Any ideas?
> > > > > >
> > > > > > Kflop can perform coordinated motion for 6 axis', right?
> > > > > >
> > > > > > Mike
> > > > > >
> > > > >
> > > >
> > >
> > >
> >
>
Group: DynoMotion Message: 6178 From: Tom Kerekes Date: 11/27/2012
Subject: Re: Kuka 6 axis robot retrofit
Hi Mike,

You need more information on the "digital converter".  Somehow it worked with the older controller.  You could write a KFLOP C program to read in the absolute position if you knew the format and it didn't take too many IO lines.

The KFLOP ADC (analog to digital converter) Input mode is when you have an analog voltage as a feedback position sensor.  For example a potentiometer.

Regards
TK


Group: DynoMotion Message: 6179 From: michaelthomasn Date: 11/27/2012
Subject: Re: Kuka 6 axis robot retrofit
Tom,

I must have been typing while you were responding....lol.

I don't know how many wires there are.....I'll look tomorrow.

Yes....my understanding was that the resolvers count turns.....thereby giving them the ability to maintain an absolute position.

I have no idea how that works, though. This was something one of the reps from Kuka told me.

Mike


--- In DynoMotion@yahoogroups.com, Tom Kerekes <tk@...> wrote:
>
> Hi Mike,
>
> Good point that I hadn't thought about.  Maybe the "digital converter" outputs a parallel binary absolute position??   How many wires are there?  Or sometimes absolute encoders output a binary position as a serial stream.
>
> What do you mean by "multi-turn resolver"?  Is there something that counts revs as well?
>
> Regards
> TK
>
>
>
>
> ________________________________
> From: michaelthomasn <michaelniksch@...>
> To: DynoMotion@yahoogroups.com
> Sent: Tuesday, November 27, 2012 9:02 AM
> Subject: [DynoMotion] Re: Kuka 6 axis robot retrofit
>
>
>  
> Tom,
>
> I guess part of what I don't understand is how the converted resolver output can convey an absolute position in encoder format to Kflop.
>
> At first, I thought this robot would perform some sort of homing sequence on startup.....but it doesn't.
>
> Is DC servo the PWM output?
>
> Mike
>
> --- In DynoMotion@yahoogroups.com, TK <tk@> wrote:
> >
> > Hi Mike,
> >
> > That is all pretty vague. But assuming the resolvers/amplifier somehow does the commutation and the "digital converter" can output position as digital quadrature it could potentially work with KFLOP outputting PWM to control torque and receiving digital quadrature (encoder) feedback.
> >
> > Try it. Connect a PWM and see if you can control torque.
> >
> > TK
> >
> > On Nov 27, 2012, at 7:53 AM, "michaelthomasn" <michaelniksch@> wrote:
> >
> > > Tom,
> > >
> > > I've gotten a little more information, and I'm trying to understand how they are making things work within the control.
> > >
> > > The brushless ac servo motors have multiturn resolvers that maintain an absolute reference. The resolver output goes to a resolver to digital converter.....then to the control. I'm thinking the resolver is handling the shaft angle for commutation as well.
> > >
> > > I'm unsure of what input method in Kflop could be used with this configuration.
> > >
> > > Does any of this change the way you think things may operate or interface with Kflop?
> > >
> > > Mike
> > >
> > > --- In DynoMotion@yahoogroups.com, "michaelthomasn" <michaelniksch@> wrote:
> > > >
> > > > Tom,
> > > >
> > > > Thanks for the reply. I'm hoping to have some manuals maybe next week....hopefully they will be more explanatory.
> > > >
> > > > Have a nice Thanksgiving.
> > > >
> > > > Mike
> > > >
> > > > --- In DynoMotion@yahoogroups.com, Tom Kerekes <tk@> wrote:
> > > > >
> > > > > Hi Mike,
> > > > >
> > > > > It looks like on page 13 it shows that the amplifier puts out some king of instantaneous analog current measurement and accepts a single PWM signal to control the current. I'm guessing the amplifier somehow does the commutation with Hall Sensors from the 3 phase motor. So potentially a KFLOP PWM signal out and a Kanalog ADC signal in might be able to control it. But there isn't enough information. It would be up to you to figure everything out and one mistake could easily blow things up :}
> > > > >
> > > > > Regards
> > > > > TK
> > > > >
> > > > >
> > > > >
> > > > > ________________________________
> > > > > From: michaelthomasn <michaelniksch@>
> > > > > To: DynoMotion@yahoogroups.com
> > > > > Sent: Thursday, November 22, 2012 7:54 AM
> > > > > Subject: [DynoMotion] Re: Kuka 6 axis robot retrofit
> > > > >
> > > > >
> > > > >
> > > > > Tom,
> > > > >
> > > > > The only document that I have been able to dig up so far is a general controller manual. On page 9 it begins to talk a little about the drives. It mentions PWM and current control.
> > > > >
> > > > > Would you care to look at this document and tell me if you think this may be compatible with the Kflop?
> > > > >
> > > > > http://www.scribd.com/doc/56178218/Control-Cabinet-Hardware
> > > > >
> > > > > There may not be enough info there.
> > > > >
> > > > > My projects with the Kflop keep getting harder...lol.
> > > > >
> > > > > Mike
> > > > >
> > > > > --- In DynoMotion@yahoogroups.com, Tom Kerekes <tk@> wrote:
> > > > > >
> > > > > > Hi Mike,
> > > > > >
> > > > > > No I'm not familiar other than through watching some cool videos.
> > > > > >
> > > > > >
> > > > > > You might ask on the cnczone.
> > > > > >
> > > > > > Regards
> > > > > > TK
> > > > > >
> > > > > >
> > > > > > ________________________________
> > > > > > From: michaelthomasn <michaelniksch@>
> > > > > > To: DynoMotion@yahoogroups.com
> > > > > > Sent: Wednesday, November 21, 2012 3:06 PM
> > > > > > Subject: [DynoMotion] Kuka 6 axis robot retrofit
> > > > > >
> > > > > >
> > > > > > Â
> > > > > > Hi Tom,
> > > > > >
> > > > > > Are you familiar with Kuka robots?
> > > > > >
> > > > > > My friend just purchased an older low hours machine. He wants to be able to do 3d carving and stuff like that. The control is old and apparently not up to that.
> > > > > >
> > > > > > I'm wondering if I could replace it with a Kflop. I looked at the thing today, but was not really able to determine what type of drives it has. The motors are AC brushless......they look like giant steppers. I don't see an external encoder mounted to any of them, althought there is a 8 pin connector along with the 5 pin motor supply. I believe there is brake on 3 of the 6 axis'.
> > > > > >
> > > > > > He's trying to get the electrical manual for it at the moment.
> > > > > >
> > > > > > Any ideas?
> > > > > >
> > > > > > Kflop can perform coordinated motion for 6 axis', right?
> > > > > >
> > > > > > Mike
> > > > > >
> > > > >
> > > >
> > >
> > >
> >
>